MixWagon
Real-Time Monitoring & Control System
Real-Time Monitoring & Control System
The MixWagon is a comprehensive real-time monitoring and control system specifically designed for hydraulic fracturing operations. Combining advanced automation with intuitive web-based interfaces, it provides operators with complete visibility and control over critical processes.
Real-time monitoring of circulating, wellhead, differential, and flowback pressures with visual gauges and alerts.
Precise 4-channel chemical injection control with rate, total, and concentration monitoring for each channel.
Continuous monitoring of fluid and flowback rates with accurate totalizers for volume tracking.
Comprehensive historical data storage with trend analysis and customizable reporting capabilities.
Secure web-based interface accessible from any device - desktop, tablet, or smartphone.
Configurable alerts for pressure limits, chemical levels, and system conditions with email notifications.
Role-based user management with different permission levels for operators, supervisors, and administrators.
Optimized interface for tablets and smartphones, perfect for field operations and remote monitoring.
Export data in multiple formats (CSV, PDF) for analysis, reporting, and compliance documentation.
| Controller | Industrial PLC |
| Display | 10" Touchscreen HMI |
| Communication | Ethernet, 4G LTE |
| Power | 120/240VAC, 50/60Hz |
| Operating Temp | -20°F to 140°F |
| Channels | 4 Independent |
| Pump Type | Positive Displacement |
| Flow Range | 0.1 - 15 GPM per channel |
| Accuracy | ±1% of set point |
| Control | Auto/Manual modes |
| Channels | 4 Pressure inputs |
| Range | 0 - 5000 PSI |
| Accuracy | ±0.5% FS |
| Update Rate | 1 second |
| Alarms | Configurable high/low |
| Access | HTTPS Encrypted |
| Users | Unlimited concurrent |
| Compatibility | All modern browsers |
| Data Refresh | 2 seconds (real-time) |
| Historical Data | Unlimited retention |
Primary application for monitoring and controlling chemical injection during frac operations. Provides real-time visibility into pressure, flow rates, and chemical concentrations.
Monitor and control chemical treatments for well stimulation, acidizing, and maintenance operations. Track treatment progress and effectiveness.
Enable remote supervision of operations from office or home. View real-time data, receive alerts, and access historical trends from anywhere.
Generate comprehensive reports for regulatory compliance, customer documentation, and operational analysis. Export data for further processing.
Contact us today to learn more about the MixWagon system